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4J28 Kovar-Type Alloy Wire for Hermetic Glass Sealing | Nickel Iron Wire Manufacturer

Short Description:

4J28 alloy wire (also known as Fe-Ni sealing alloy wire) is specially engineered for glass-to-metal sealing applications. With a precise composition of approximately 28% nickel and a low thermal expansion coefficient, this material is ideal for electronic vacuum devices, sensor assemblies, and hermetic packaging in the aerospace, military, and electronics industries. It features excellent weldability, stable magnetic performance, and high sealing integrity when matched with borosilicate glass.


  • Density: 8.2 g/cm³
  • Thermal Expansion Coefficient: ~5.0 × 10⁻⁶ /°C
  • Melting Point: Approx. 1450°C
  • Electrical Resistivity: 0.45 μΩ·m
  • Tensile Strength: ≥ 450 MPa
  • Elongation: ≥ 25%
  • Product Detail

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    Product Tags

    Product Name:
    Glass-Sealing Alloy Wire 4J28 | Fe-Ni Alloy Wire | Soft Magnetic Material

    Material:
    4J28 (Fe-Ni Alloy, Kovar-type Glass-Sealing Alloy)

    Specifications:
    Available in various diameters (0.02 mm to 3.0 mm), lengths customizable

    Applications:
    Glass-to-metal sealing, electronic tubes, sensors, vacuum components, and other precision electronic devices

    Surface Treatment:
    Bright surface, oxide-free, annealed or cold-drawn

    Packaging:
    Coil/Spool form, plastic wrapping, vacuum-sealed bag or customized packaging upon request


    Product Description:

    4J28 alloy wire, also known as Fe-Ni alloy wire, is a precision soft magnetic and glass-sealing material. With a composition primarily consisting of iron and approximately 28% nickel, it provides exceptional thermal expansion matching with borosilicate glass, making it widely used in electronic packaging and glass-to-metal sealing applications.

    4J28 wire exhibits excellent sealing properties, stable magnetic performance, and reliable mechanical characteristics. It is extensively used in electronic tubes, hermetic packaging, semiconductor housings, and high-reliability aerospace and military components.


    Features:

    • Excellent Glass-to-Metal Sealing: Ideal thermal expansion compatibility with borosilicate glass for tight, hermetic seals

    • Good Magnetic Properties: Suitable for soft magnetic applications and stable magnetic response

    • High Dimensional Precision: Available in ultra-fine diameters, precision-drawn for sensitive electronic components

    • Oxidation Resistance: Bright surface, oxidation-free, suitable for vacuum and high-reliability sealing

    • Customizable: Dimensions, packaging, and surface conditions can be tailored to specific customer needs


    Applications:

    • Electronic tubes and vacuum devices

    • Glass-to-metal sealed relays and sensors

    • Semiconductor and hermetic packages

    • Aerospace and military-grade electronic components

    • Optical and microwave components requiring precise thermal expansion matching


    Technical Parameters:

    • Chemical Composition:

      • Ni: 28.0 ± 1.0%

      • Co: ≤ 0.3%

      • Mn: ≤ 0.3%

      • Si: ≤ 0.3%

      • C: ≤ 0.03%

      • S, P: ≤ 0.02% each

      • Fe: Balance

    • Density: ~8.2 g/cm³

    • Thermal Expansion Coefficient (30–300°C): ~5.0 × 10⁻⁶ /°C

    • Melting Point: Approx. 1450°C

    • Electrical Resistivity: ~0.45 μΩ·m

    • Magnetic Permeability (μ): High at low magnetic field intensities

    • Tensile Strength: ≥ 450 MPa

    • Elongation: ≥ 25%


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