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CuAl10Fe Thermal Spray Wire | High-Strength Aluminum Bronze Wire for Marine & Corrosion Protection

Short Description:

CuAl10Fe thermal spray wire is a high-strength aluminum bronze alloy wire containing approximately 10% aluminum and 1-2% iron, designed for thermal spraying to produce coatings with superior mechanical strength, excellent wear resistance, and outstanding corrosion protection, especially in marine environments. Compared with standard aluminum bronze coatings, CuAl10Fe provides higher hardness, better resistance to abrasion, and improved performance against seawater and chemical corrosion. It is suitable for arc spray and flame spray processes, producing dense, uniform coatings with strong adhesion for critical surface protection and dimensional restoration.


  • Product: Product CuAl10Fe Thermal Spray Wire
  • Alloy: Aluminum Bronze (High-Strength)
  • Diameter: 1.6 mm / 2.0 mm / 2.5 mm / 3.0 mm (customizable)
  • Process: Arc Spray / Flame Spray
  • Coating Thickness: 50 – 2000 μm (customizable)
  • Melting Range: Approx. 1040 – 1080°C
  • Surface Finish: Bright / copper-coated optional
  • Packing: Spool / Coil / Drum
  • Product Detail

    FAQ

    Product Tags

    Product Description

    CuAl10Fe thermal spray wire is a high-strength aluminum bronze alloy wire containing approximately 10% aluminum and 1-2% iron, designed for thermal spraying to produce coatings with superior mechanical strength, excellent wear resistance, and outstanding corrosion protection, especially in marine environments. Compared with standard aluminum bronze coatings, CuAl10Fe provides higher hardness, better resistance to abrasion, and improved performance against seawater and chemical corrosion. It is suitable for arc spray and flame spray processes, producing dense, uniform coatings with strong adhesion for critical surface protection and dimensional restoration.

    Key Features

    • High-strength aluminum bronze alloy (CuAl10Fe) with enhanced mechanical properties
    • Excellent corrosion resistance, especially in marine and chemical environments
    • Superior wear resistance and high hardness
    • Strong adhesion and uniform coating structure
    • Suitable for arc spray and flame spray processes
    • Stable wire feeding and consistent coating quality

    Typical Chemical Composition (Approx.)

    Element Cu Al Fe Others
    wt.% Balance 9.0 – 11.0 1.0 – 2.0 ≤ 0.5

    Typical Specifications

    Item Specification
    Product CuAl10Fe Thermal Spray Wire
    Alloy Aluminum Bronze (High-Strength)
    Diameter 1.6 mm / 2.0 mm / 2.5 mm / 3.0 mm (customizable)
    Process Arc Spray / Flame Spray
    Coating Thickness 50 – 2000 μm (customizable)
    Melting Range Approx. 1040 – 1080°C
    Surface Finish Bright / copper-coated optional
    Packing Spool / Coil / Drum
    MOQ Negotiable

    Applications

    • Marine components (propellers, pumps, valves, ship hulls)
    • Chemical processing equipment and chemical pumps
    • High-load bearing surfaces and sliding parts
    • Shafts and journals in harsh environments
    • Anti-corrosion coatings for steel structures in marine and industrial settings
    • Surface rebuilding and dimensional restoration

    Advantages

    • Better mechanical strength and wear resistance than standard aluminum bronze alloys
    • Excellent corrosion resistance, especially in marine environments
    • High hardness and good machinability
    • Easy spraying with stable wire feeding
    • Customizable diameter and packaging
    • Stable quality with fast delivery

    Supply & Delivery

    • Supply Capacity:​ 5,000 – 10,000 kg per month (adjustable based on order)
    • Lead Time:​ 10–25 days depending on specifications and quantity
    • Packing:​ Standard export packing in cartons or wooden crates; custom packaging available upon request

    One-Line Inquiry Pitch

    Please advise your spraying process (arc or flame), wire diameter, coating thickness, and application. We will recommend the suitable CuAl10Fe thermal spray wire for your project


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