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CuAl11Fe3 Thermal Spray Wire | High-Strength Aluminum Bronze Wire for Wear & Corrosion Protection

Short Description:

CuAl11Fe3 thermal spray wire is a high-performance aluminum bronze alloy wire containing approximately 11% aluminum and 3% iron, designed for thermal spraying to produce coatings with exceptional wear resistance, high mechanical strength, and good corrosion resistance. This alloy is specifically engineered for applications requiring high hardness and durability, offering excellent resistance to abrasion and impact. It is suitable for arc spray and flame spray processes, producing dense, uniform coatings with strong adhesion for critical surface protection and dimensional restoration in demanding industrial environments.


  • Product: CuAl11Fe3 Thermal Spray Wire
  • Alloy: Aluminum Bronze (High-Strength Grade)
  • Diameter: 1.6 mm / 2.0 mm / 2.5 mm / 3.0 mm (customizable)
  • Process: Arc Spray / Flame Spray
  • Coating Thickness: 50 – 2000 μm (customizable)
  • Melting Range: Approx. 1030 – 1040°C
  • Surface Finish: Bright / copper-coated optional
  • Packing: Spool / Coil / Drum
  • Product Detail

    FAQ

    Product Tags

    Product Description

    CuAl11Fe3 thermal spray wire is a high-performance aluminum bronze alloy wire containing approximately 11% aluminum and 3% iron, designed for thermal spraying to produce coatings with exceptional wear resistance, high mechanical strength, and good corrosion resistance. This alloy is specifically engineered for applications requiring high hardness and durability, offering excellent resistance to abrasion and impact. It is suitable for arc spray and flame spray processes, producing dense, uniform coatings with strong adhesion for critical surface protection and dimensional restoration in demanding industrial environments.

    Key Features

    • High-strength aluminum bronze alloy (CuAl11Fe3) with excellent wear resistance
    • High hardness and superior mechanical strength
    • Good corrosion resistance in atmospheric and marine environments
    • Strong adhesion and uniform coating structure
    • Suitable for arc spray and flame spray processes
    • Stable wire feeding and consistent coating quality

    Typical Chemical Composition (Approx.)

    Element Cu Al Fe Mn Ni Others
    wt.% Balance 10.0 – 11.5 2.0 – 4.5 ≤ 1.5 ≤ 3.0 ≤ 0.5

    Typical Specifications

    Item Specification
    Product CuAl11Fe3 Thermal Spray Wire
    Alloy Aluminum Bronze (High-Strength Grade)
    Diameter 1.6 mm / 2.0 mm / 2.5 mm / 3.0 mm (customizable)
    Process Arc Spray / Flame Spray
    Coating Thickness 50 – 2000 μm (customizable)
    Melting Range Approx. 1030 – 1040°C
    Surface Finish Bright / copper-coated optional
    Packing Spool / Coil / Drum
    MOQ Negotiable

    Applications

    • Heavy machinery components (gears, bearings, bushings, sliders)
    • Mining and construction equipment (wear plates, crusher parts)
    • Marine components (propellers, pumps, valves)
    • High-load bearing surfaces and sliding parts
    • Anti-wear coatings for steel structures in harsh environments
    • Surface rebuilding and dimensional restoration of high-wear components

    Advantages

    • Excellent wear resistance and high hardness
    • High mechanical strength and impact resistance
    • Good corrosion resistance in atmospheric and marine environments
    • Easy spraying with stable wire feeding
    • Customizable diameter and packaging
    • Stable quality with fast delivery

    Supply & Delivery

    • Supply Capacity:​ 5,000 – 10,000 kg per month (adjustable based on order)
    • Lead Time:​ 10–25 days depending on specifications and quantity
    • Packing:​ Standard export packing in cartons or wooden crates; custom packaging available upon request

    One-Line Inquiry Pitch

    Please advise your spraying process (arc or flame), wire diameter, coating thickness, and application. We will recommend the suitable CuAl11Fe3 thermal spray wire for your project


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