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CuAl8 Thermal Spray Wire | Aluminum Bronze Wire for Corrosion & Wear Protection

Short Description:

CuAl8 thermal spray wire is an aluminum bronze alloy wire containing approximately 8% aluminum, designed for thermal spraying to produce coatings with excellent corrosion resistance, high strength, and good wear resistance. Compared with standard bronze coatings, CuAl8 provides superior protection in harsh environments, especially against seawater, acids, and industrial atmospheres, while maintaining good mechanical properties. It is suitable for arc spray and flame spray processes, producing uniform, dense coatings with strong adhesion for critical surface protection and dimensional restoration.


  • Product: CuAl8 Thermal Spray Wire
  • Alloy: Aluminum Bronze
  • Diameter: 1.6 mm / 2.0 mm / 2.5 mm / 3.0 mm (customizable)
  • Process: Arc Spray / Flame Spray
  • Coating Thickness: 50 – 2000 μm (customizable)
  • Melting Range: Approx. 1040 – 1080°C
  • Surface Finish: Bright / copper-coated optional
  • Packing: Spool / Coil / Drum
  • Product Detail

    FAQ

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    Product Description

    CuAl8 thermal spray wire is an aluminum bronze alloy wire containing approximately 8% aluminum, designed for thermal spraying to produce coatings with excellent corrosion resistance, high strength, and good wear resistance. Compared with standard bronze coatings, CuAl8 provides superior protection in harsh environments, especially against seawater, acids, and industrial atmospheres, while maintaining good mechanical properties. It is suitable for arc spray and flame spray processes, producing uniform, dense coatings with strong adhesion for critical surface protection and dimensional restoration.

    Key Features

    • Aluminum bronze alloy (CuAl8) with excellent corrosion resistance
    • High strength and good wear resistance
    • Superior performance in marine and chemical environments
    • Strong adhesion and uniform coating structure
    • Suitable for arc spray and flame spray processes
    • Stable wire feeding and consistent coating quality

    Typical Chemical Composition (Approx.)

    Element Cu Al Fe Others
    wt.% Balance 7.0 – 9.0 ≤ 2.0 ≤ 0.5

    Typical Specifications

    Item Specification
    Product CuAl8 Thermal Spray Wire
    Alloy Aluminum Bronze
    Diameter 1.6 mm / 2.0 mm / 2.5 mm / 3.0 mm (customizable)
    Process Arc Spray / Flame Spray
    Coating Thickness 50 – 2000 μm (customizable)
    Melting Range Approx. 1040 – 1080°C
    Surface Finish Bright / copper-coated optional
    Packing Spool / Coil / Drum
    MOQ Negotiable

    Applications

    • Marine components (propellers, pumps, valves)
    • Chemical processing equipment
    • Bearing surfaces and sliding parts
    • Shafts and journals
    • Anti-corrosion coatings for steel structures
    • Surface rebuilding and dimensional restoration

    Advantages

    • Excellent corrosion resistance, especially in marine environments
    • High mechanical strength and wear resistance
    • Good thermal and electrical conductivity
    • Easy spraying with stable wire feeding
    • Customizable diameter and packaging
    • Stable quality with fast delivery

    Supply & Delivery

    • Supply Capacity:​ 5,000 – 10,000 kg per month (adjustable based on order)
    • Lead Time:​ 10–25 days depending on specifications and quantity
    • Packing:​ Standard export packing in cartons or wooden crates; custom packaging available upon request

    One-Line Inquiry Pitch

    Please advise your spraying process (arc or flame), wire diameter, coating thickness, and application. We will recommend the suitable CuAl8 thermal spray wire for your project.


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