Pure Zinc/Monel 400/Tafa 70t/Monel K500/Ernicu-7/Ni95al5/Tafa 75b/Hastalloy C-276 Stainless Steel Thermal Spray Wire
Product Description
1. FM60 Oxford Alloy 60 ERNiCu-7 TIG welding rod
ERNiCu-7 has good strength and resists corrosion in many media, including seawater, salts, and reducing acids. And it can be used to overlay over carbon steel, provided a buffer layer of ERNi-1 is used for the first layer. This alloy is not age hardnable and when used to join Monel K-500 has lower strength than the base metal.
Common Names: Oxford Alloy® 60 FM 60 Techalloy 418
Standard: AWS 5.14 Class ERNiCu-7 / ASME SFA 5.14 Class ERNiCu-7 ASME II, SFA-5.14 UNS N04060 Werkstoff Nr. 2.4377 ISO SNi4060 Europe NiCu30Mn3Ti
CHEMICAL COMPOSITION(%)
C | Si | Mn | S | P | Ni |
≤0.15 | ≤1.25 | ≤4.0 | ≤0.015 | ≤0.02 | 62-69 |
Al | Ti | Fe | Cu | others | |
≤1.25 | 1.5-3.0 | ≤2.5 | Rest | <0.5 |
WELDING PARAMETERS
Process | Diameter | Voltage | Amperage | Gas |
TIG |
.035″ (0.9mm) .045″ (1.2mm) 1/16″ (1.6mm) 3/32″ (2.4mm) 1/8″ (3.2mm) |
12-15 13-16 14-18 15-20 15-20 |
60-90 80-110 90-130 120-175 150-220 |
100% Argon 100% Argon 100% Argon 100% Argon 100% Argon |
MIG |
.035″ (0.9mm) .045″ (1.2mm) 1/16″ (1.6mm) |
26-29 28-32 29-33 |
150-190 180-220 200-250 |
75% Argon+25%Helium 75% Argon+25%Helium 75% Argon + 25% Helium |
SAW | 3/32″ (2.4mm) 1/8″ (3.2mm) 5/32″ (4.0mm) | 28-30 29-32 30-33 | 275-350 350-450 400-550 |
Suitable Flux may be used Suitable Flux may be used Suitable Flux may be used |
MECHANICAL PROPERTIES
Tensile Strength | 76,5000 PSI | 530 MPA |
Yield Strength | 52,500 PSI | 360 MPA |
Elongation | 34% |
APPLICATIONS
ERNiCu-7 can be used for dissimilar welding applications using various nickel-copper alloys to nickel 200 and to copper-nickel alloys.
ERNiCu-7 is used for gas-tungsten-arc, gas-metal-arc, and submerged-arc welding of Monel alloy 400 and K-500.
ERNiCu-7 is widely used in marine applications because of its good resistance to the corrosive effects of seawater and brackish waters.
2. Other Thermal Spray Wire
Item
|
Chemical content
|
Zn
|
Cd
|
Pb
|
Fe
|
Cu
|
Balance Total
|
pure zinc
|
Nominal value
|
≥99.995
|
≤0.002
|
≤0.003
|
≤0.002
|
≤0.001
|
0.005
|
Item
|
Inconel 625
|
Ni95Al5
|
45CT
|
Monel 500
|
HC-276
|
Cr20Ni80
|
|
C
|
≤0.05
|
≤0.02
|
0.01-0.1
|
≤0.04
|
≤0.25
|
≤0.02
|
≤0.08
|
Mn
|
≤0.4
|
≤0.2
|
≤0.2
|
2.5-3.5
|
≤1.5
|
≤1.0
|
≤0.06
|
Fe
|
≤1.0
|
N/A
|
≤0.5
|
≤1.0
|
≤1.0
|
4.0-7.0
|
N/A
|
P
|
≤0.01
|
≤0.01
|
≤0.01
|
≤0.01
|
≤0.01
|
≤0.01
|
≤0.02
|
S
|
≤0.01
|
≤0.01
|
≤0.01
|
≤0.01
|
≤0.01
|
≤0.01
|
≤0.01
|
Si
|
≤0.15
|
≤0.2
|
≤0.2
|
≤0.15
|
≤0.5
|
≤0.08
|
0.75-1.6
|
Cu
|
N/A
|
N/A
|
N/A
|
rest
|
27-33
|
N/A
|
N/A
|
Ni
|
rest
|
rest
|
rest
|
65-67
|
rest
|
rest
|
rest
|
Co
|
N/A
|
N/A
|
N/A
|
N/A
|
N/A
|
N/A
|
N/A
|
Al
|
≤0.4
|
4-5
|
N/A
|
≤0.5
|
2.3-3.15
|
N/A
|
N/A
|
Ti
|
≤0.4
|
0.4-1
|
0.3-1
|
2.0-3
|
0.35-0.85
|
N/A
|
N/A
|
Cr
|
21.5-23
|
≤0.2
|
42-46
|
N/A
|
N/A
|
14.5-16
|
20-23
|
Nb
|
3.5-4.15
|
N/A
|
N/A
|
N/A
|
N/A
|
N/A
|
≤1.0
|
Mo
|
8.5-10
|
N/A
|
N/A
|
N/A
|
N/A
|
15-17
|
N/A
|
V
|
N/A
|
N/A
|
N/A
|
N/A
|
N/A
|
≤0.35
|
N/A
|
W
|
N/A
|
N/A
|
N/A
|
N/A
|
N/A
|
3.0-4.5
|
N/A
|
Impurities
|
≤0.5
|
≤0.5
|
≤0.5
|
≤0.5
|
≤0.5
|
≤0.5
|
≤0.5
|
3. C276 thermal spray wire
Common Names: Oxford Alloy® C-276 FM C-276 Techalloy 276
Standard: AWS A5.14, ERNiCrMo-4/ ASME II, SFA-5.14, UNS N10276 Werkstoff Nr. 2.4886 ISO SNi6276 Europe NiCrMo16Fe6W4
CHEMICAL COMPOSITION(%)
C | Si | Mn | S | P | Ni | Co |
≤0.02 | ≤0.08 | ≤1.0 | ≤0.03 | ≤0.04 | Rest | ≤2.5 |
W | V | Fe | Cu | Cr | Mo | others |
3.0-4.5 | ≤0.35 | 4.0-7.0 | ≤0.5 | 14.5-16.5 | 15-17 | <0.5 |