Constantan Wire CuNi44 – Low TCR Resistance Alloy Wire for Precision Resistors

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CuNi44 Constantan Resistance Alloy Wire for Precision Resistors & Thermocouples

Product Description:

CuNi44 alloy (also known as Constantan, Alloy 300, Cuprothal 294, Cupron) is a copper-nickel resistance alloy with 44% nickel content. It features an extremely low temperature coefficient of resistance (TCR), making it ideally suited for precision resistors, shunts, thermocouple extension wires, and low-temperature heating applications.

Our CuNi44 wire offers excellent resistance consistency, good weldability, and long-term stability. It is widely used in electrical instruments, automotive sensors, aerospace control systems, and laboratory equipment.

We can supply round wire, flat wire, and ribbon/strip in various diameters and tolerances

Chemical Content, %

Ni Mn Fe Si Cu Other ROHS Directive
Cd Pb Hg Cr
44 1.50% 0.5 - Bal - ND ND ND ND

Mechanical Properties

Max Continuous Service Temp 400ºC
Resisivity at 20ºC 0.49±5%ohm mm2/m
Density 8.9 g/cm3
Thermal Conductivity -6(Max)
Melting Point 1280ºC
Tensile Strength,N/mm2   Annealed,Soft 340~535 Mpa
Tensile Strength,N/mm3   Cold Rolled 680~1070 Mpa
Elongation(anneal) 25%(Min)
Elongation(cold rolled) ≥Min)2%(Min)
EMF vs Cu, μV/ºC (0~100ºC) -43
Micrographic Structure austenite
Magnetic Property Non

Applications:

  • Precision wirewound resistors and shunts
  • Thermocouple extension wire (Type S, R, B – compensating conductors)
  • Low-voltage circuit breakers and thermal overload relays
  • Low-temperature heating elements (e.g., floor heating cables)
  • Automotive sensors and instrument shunts
  • Laboratory resistance standards

Why Choose Our CuNi44 Wire?

  • Strict raw material control (virgin nickel & copper, no recycled scrap)
  • Advanced drawing and annealing process ensures uniform resistivity and smooth surface
  • ±0.005 mm tolerance available for precision applications
  • RoHS, REACH, SGS test report can be provided
  • Short lead time: 15-20 days for bulk orders

Contact us for a free quote or sample request.

Constantan Wire / CuNi44 Resistance Alloy Wire for Precision Resistors
Constantan Wire / CuNi44 Resistance Alloy Wire for Precision Resistors
Constantan Wire / CuNi44 Resistance Alloy Wire for Precision Resistors

 


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